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Rotary Cap Compression Moulding Machine - Magnum Group


Rotary Cap Compression Machine

Quality of cap produced on Rotary Hydraulic Compression Machine has received wide acceptance from customers because of its quality and finish and has fetched a higher selling price then the ones produced using Injection Moulding process. The consistency in quality, fast cycle time and low cost of production have given this technology all the advantage.

The process involve continuous extrusion of plastic at the tip of extruder from where the take up unit cutter lifts the material and drops in the cavity of the mould and the Rotary movement of Mould wheel keep the production process continuous and cyclic and the revolution of the wheel is the time taken for the cap to take shape, cool and get ejected before starting the next cycle.

Rotary Cap Compression Moulding Machine : Advantages

  •  No Gate point
  •  No Micro Holes
  •  Better Aesthetic Look
  •  Higher Productivity
  •  High Finish
  •  Higher Weight Consistency
  •  Continous Process
  •  No Colour Streaks
  •  Low Energy Requirement & Cost
  •  Low Production Cost
  •  Low Rejection
  •  Low Melt Temperature
  •  Low Mould Investment
  •  Less Scrap
  •  Ease of Printing
  •  Less Wear & tear

 

Sl. No. Machine Description Rotary Cap Compression Machine
1. General
Mould Cavitation Cavitation 18 24
Production Capacity Pcs/Hr. 17,000-18000 23,000-24000
Cap Diameter mm 20-42 20-42
Cap Height mm 10-30 10-30
2. Eletrical Requirement
Motor for Rotor KW 1.50 2.20
Motor for Hydraulic Pump KW 18.50 22.00
Extruder Motor KW 7.50 7.50
Heater KW 18.00 20.00
Folding Machine Motor KW 1.50 1.50
Slitting Machine Motor KW 0.75 0.75
Est Connected Load KW 66.00 73.00
Voltage Frequency Volts/Hz 440/50 440/50
3. Other
Air Consumption Compressor cfm/Bar/KW 49/8/11 49/8/11
Main Machine Dimension mm 2600 x 1200 x 200 3800 x 1550 x 2100
Folding  Machine Dimension mm 1220 × 1220 × 1520 1220 × 1220 × 1520
Sitting Machine Dimension mm 1220 × 1220 × 2130 1220 × 1220 × 2130
Machine Weight Ton 3.1 5